solutions

Solution Showcase

A Gallery of our Measurement Solutions


Digital Metrology can help you take on your toughest measurement challenges. Check out these examples of where custom metrology systems have been developed to address unique customer needs.

3D surface segmentation with OmniSurf3D

 

Gasket sealing analysis with OmniSurf

Digital Metrology OmniSurf Gasket Seal Analysis Software

 

Crosshatch analysis with HatchView

HatchViewFullSize

 

Logarithmic bearing profile analysis with ProfileMaster

Laser-based burr measurement

Laser-based burr measurement for cylinder bores.

 

Multi-profile surface texture

 

Feature detection and surface texture

Digital Metrology-Feature Detection and Surface Texture Software

 

Aspheres and aspheric geometry analysis

Handle aspheric geometries with OmniSurf

 

Production brake geometry and texture measurement

ProductionBrakeMeasurement

 

“Flick” standard calibration

FlickCalibration

 

Cylindricity

CylinderBoreCylindricity

 

Hardness “case depth”

HardnessCaseDepth

 

Profile segment detection and analysis

Digital Metrology-Profile Segment Detection and Analysis

 

 In-vehicle metrology

InVehicleMetrology

 

Ball contact analysis

Digital Metrology-ContactView Ball Contact Analysis

 

Engine block surface texture measurement and analysis

 

Digital Metrology-BlockSurf Engine Block Surface Texture Measurement and Analysis Software

 

Guided sequence surface texture measurement

Digital Metrology Trace_Director Surface Texture Analysis Software

 

Arc profile geometry and texture with ProfileMaster

Digital Metrology-ProfileMaster Software Arc Profile Geometry and Texture

 

Cam lobe geometry analysis

CamLobe

 

Defect detection and analysis

Digital-Metrology-Defect Detection and Analysis Software

 

Cone angle calculator

ConeAngleCalculator

 

Pressure test data analysis

PressureTest

 

Robotic surface texture and crosshatch measurement

Digital Metrology-Robotic-Surface Texture Measurement

Custom geometry analysis

Digtal_Metrology-Custom_Geometry_Analysis_Software.png

 

 

Surtronic roundness

SurtronicRoundnessCE

 

Stress concentration detection with ProfileMaster

Digital Metrology-ProfileMaster Stress Concentration Detection Software

Corner radius/blend geometry with Blender

Digital Metrology Blender Corner Radius Measurement Software

 

Lead angle detection and analysis

LeadAngleAnalysis

 

Guided sequence surface texture

Digital Metrology Guided Sequence Surface Texture Measurement Software

 

Blend radius/corner analysis

CornerRadiusAnalysis

 

Segmented profile analysis

Digital Metrology-Segmented Profile Analysis Software

 

Bandpass waviness

BandpassWaviness

 

Piston pinbore geometry with ProfileMaster

Digital Metrology-Piston PinBore Geometry Measurement Software

 

Multi-region geometry analysis

Digital Metrology Multi-region Geometry Analysis Software

 

Instrument control and data acquisition

InstrumentInterfaces

 

Fillet profile geometry and stress concentration analysis

 

Guided-sequence shaft measurement

GuidedSequenceRoundness

 

Step height measurement

 

Mobile instrument interfacing

 

Gear tooth waviness

 

Multi-probe roundness and harmonics

Digital Metrology recently teamed up with Accurate Gauging & Instruments in Pune, India. The company was investigating methods for shop floor measurement of roundness and the harmonic details of a 900 mm long crankshaft.

Digital Metrology Accurate Gauging & Instruments shop floor measurement of roundness and harmonic detailsof crankshafts.

Digital Metrology provided the mathematical analysis to perform “three-probe” measurements on the shafts. Unlike methods which require a precision spindle, the three-probe approach decouples the form errors of the component from the movement associated with the rotation. It’s a fast, accurate way to measure roundness in a production environment, without time-consuming levelling and alignment.

The completed machine provides fully automated measurement of seven journals and six pins.

Visit www.accurategauging.com to learn more.

 

See something you like? Have a need for a new solution? Contact Digital Metrology today!

 

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For more information about this or any product, or to discuss a specific custom solutions need, please contact us.