Solution Showcase

A Gallery of our Measurement Solutions

Digital Metrology can help you take on your toughest measurement challenges. Check out these examples of where custom metrology systems have been developed to address unique customer needs.

3D surface segmentation with OmniSurf3D


Gasket sealing analysis with OmniSurf

Digital Metrology OmniSurf Gasket Seal Analysis Software


Crosshatch analysis with HatchView



Logarithmic bearing profile analysis with ProfileMaster

Laser-based burr measurement

Laser-based burr measurement for cylinder bores.


Multi-profile surface texture


Feature detection and surface texture

Digital Metrology-Feature Detection and Surface Texture Software


Aspheres and aspheric geometry analysis

Handle aspheric geometries with OmniSurf


Production brake geometry and texture measurement



“Flick” standard calibration






Hardness “case depth”



Profile segment detection and analysis

Digital Metrology-Profile Segment Detection and Analysis


 In-vehicle metrology



Ball contact analysis

Digital Metrology-ContactView Ball Contact Analysis


Engine block surface texture measurement and analysis


Digital Metrology-BlockSurf Engine Block Surface Texture Measurement and Analysis Software


Guided sequence surface texture measurement

Digital Metrology Trace_Director Surface Texture Analysis Software


Arc profile geometry and texture with ProfileMaster

Digital Metrology-ProfileMaster Software Arc Profile Geometry and Texture


Cam lobe geometry analysis



Defect detection and analysis

Digital-Metrology-Defect Detection and Analysis Software


Cone angle calculator



Pressure test data analysis



Robotic surface texture and crosshatch measurement

Digital Metrology-Robotic-Surface Texture Measurement

Custom geometry analysis




Surtronic roundness



Stress concentration detection with ProfileMaster

Digital Metrology-ProfileMaster Stress Concentration Detection Software

Corner radius/blend geometry with Blender

Digital Metrology Blender Corner Radius Measurement Software


Lead angle detection and analysis



Guided sequence surface texture

Digital Metrology Guided Sequence Surface Texture Measurement Software


Blend radius/corner analysis



Segmented profile analysis

Digital Metrology-Segmented Profile Analysis Software


Bandpass waviness



Piston pinbore geometry with ProfileMaster

Digital Metrology-Piston PinBore Geometry Measurement Software


Multi-region geometry analysis

Digital Metrology Multi-region Geometry Analysis Software


Instrument control and data acquisition



Fillet profile geometry and stress concentration analysis


Guided-sequence shaft measurement



Step height measurement


Mobile instrument interfacing


Gear tooth waviness


Multi-probe roundness and harmonics

Digital Metrology recently teamed up with Accurate Gauging & Instruments in Pune, India. The company was investigating methods for shop floor measurement of roundness and the harmonic details of a 900 mm long crankshaft.

Digital Metrology Accurate Gauging & Instruments shop floor measurement of roundness and harmonic detailsof crankshafts.

Digital Metrology provided the mathematical analysis to perform “three-probe” measurements on the shafts. Unlike methods which require a precision spindle, the three-probe approach decouples the form errors of the component from the movement associated with the rotation. It’s a fast, accurate way to measure roundness in a production environment, without time-consuming levelling and alignment.

The completed machine provides fully automated measurement of seven journals and six pins.

Visit to learn more.


See something you like? Have a need for a new solution? Contact Digital Metrology today!


Learn more

For more information about this or any product, or to discuss a specific custom solutions need, please contact us.