Measuring the surface of an O-ring

Here’s a challenging measurement. We want to look at the surface texture of this O-ring: With a small radius and cross-section, steep sides, and soft material, it’s almost impossible to measure with a stylus. An optical system can do the job, though. Here’s a measurement made with a Zygo ZeGage at 10X magnification, shown in … Read more

Are those valleys in my measurement data real?

Can I trust my measurement? Asking that question every time we measure drives us to be careful—and that keeps us producing meaningful results. Let’s look at a “simple” shop floor measurement of surface finish, made with a skidded instrument. And, let’s explore something that you might not imagine: “upward” dirt on the surface can cause … Read more

The Material Ratio Curve

The “material ratio curve” tells us how much material we encounter (as a percentage) as we slice through a surface at various depths. You may also see it called the Abbott-Firestone Curve (based on the two engineers who developed it) or the Bearing Ratio Curve. The curve appears is a standard component of our OmniSurf, … Read more

Pickleball paddles: does “rougher” equal “more friction?”

It seems like the sport of Pickleball is everywhere these days! It’s definitely a game of skill…but having the right equipment doesn’t hurt, either. We were curious how big a difference there might be between Pickleball paddles, so we put a couple under the microscope (this is the kind of thing we do for fun). … Read more

Don’t be fooled by Rvk!

The Rk parameters (Rk, Rpk, Rvk, Rmr1, Rmr2) are commonly used to specify and control plateau honing. However, there is a particular aspect of these parameters that can fool you… and it’s all about Rvk. Let’s take a step back and look at the plateau honing process. We start by honing a relatively rough, semi-finished … Read more