We spend a lot of time in the world of manufacturing—measuring cylinder walls, additive plastics, and the like. But 3D surface texture analysis goes into so many interesting place…sometimes even back in time! Dr. Thilina De Silva, an ornithologist and evolutionary biologist, is currently part of a team that’s creating a database of the surface … Read more
We write a lot about how controlling surface roughness can help you find untapped performance. It’s not often, however, that we get to write that it made the difference between a company staying in business or closing! Kyle Duernberger is the owner of KD Customs, a Wisconsin-based diesel engine machine shop. The company specializes in … Read more
Just about every week a company contacts us saying they’re stuck with a quality problem with no clear solution. Do any of these issues sound familiar to you? Our parts meet spec, but they’re failing in the field We can’ t trust our suppliers’ components, because we don’t know what they’re measuring Something changed in … Read more
How can you control textured plastic surfaces? Samples on texture cards are a quick way to specify aesthetic surfaces, but they may not give enough information to control more functional surfaces. In this post we look at how surface texture software can help you visualize and explore textured surfaces, as well as providing parameters that might lead to better ways to specify and control them. You can even try it for yourself using the sample 3D data in our Surface Library!
There’s a lot of science involved in pickleball equipment! We visited this topic a few months ago (digitalmetrology.com/pickleball-paddles/), and the topic continues to gain…traction. First, here’s an interesting surface from a paddle I purchased a few weeks ago: Specifically, this is a JOOLA Perseus MOD TA-15 paddle. Here it’s being measured under the Zygo ZeGage: … Read more
Have you ever used an optical microscope to look at dimensional features? It’s a fairly common task to look at lateral features such as circumferences on relatively flat components like plates, panels, and even circuit boards. Many measuring microscopes (or “optical dimensional microscopes”) also incorporate some method of optically measuring heights—and thus many systems report … Read more
Here’s a common challenge: your vendors and/or customers are using different equipment to verify part quality…and their results conflict. How can you determine which system is “correct?” Here’s another common issue: you have a new measurement requirement, but you’re not sure which instrument can do the job best. Vendors give you specs, and even demos, … Read more
In surface texture, Average Roughness (Ra) is still the most widely used parameter, even though it has serious limitations. But what other tools are there that can tell us more about our surfaces? We’ll be exploring that topic in a series of posts, so watch this spot for updates every week! Looking for more info? … Read more
You have a worn component…but worn by how much? Or, perhaps you have several parts that have worn differently, and you need to know why. The new Wear Analysis tool in OmniSurf3D lets you see the wear and describe it numerically, in just a few clicks. It can even handle your most complex underlying geometries. … Read more
If you’re reading this blog, you know that we love sharing what we know about surfaces. Sometimes that information impacts people’s lives in the most unexpected of places! Brian Vogel is a Scout troop leader, in addition to his 30-year career in drafting and metrology. Though he’s amassed a wealth of GD&T and surface texture … Read more
Here’s a fun “macro” example of an important aspect of micro surface texture. Peak curvature is a measure of the “sharpness” of the small peaks in a surface. Many papers have been written on this important tribology parameter because it relates directly to a number of surface functions. But if you’re trying to estimate peak … Read more
Engineers often wish there was a particular expert in the room to help them navigate the journey from problem to solution. For some very fortunate engineers, Carl Musolff has been that expert. Carl Musolff has made a career of solving challenging problems, for engines of every shape and kind. But what he really loves is … Read more